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Archive for Kaizen

Aug
29

When Lean Thinking is not enough!

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When are Lean Thinking, A3 Problem Solving, PDCA, Kaizen and Continuous Improvement not enough? There is actually a time when considering small incremental improvements are the wrong thing to do.

When you are dealing with a high degree of uncertainty, there still needs to be a process in place. If not, you may end up fighting the process versus working on the problem. I am not sure where I heard this but it is worth repeating here: “How many good ideas have you lost because of a poor plan?”

Design for Six Sigma (DFSS) tries to solve some of these problems but it is a fairly laborious process for the most of us. I came across a book by Tim Hurson recently, Think Better: An Innovator’s Guide to Productive Thinking that I thought was well written and the examples in it make implementing the process described quite simple.

I created a quick PowerPoint to walk someone through the process.

When Lean Thinking is Not Enough!
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An excerpt from an Amazon review:

I’ll admit to being a bit jaded, and the first few sections of the book offer more of a history lesson about innovation and innovative thinking than I felt necessary, but for those approaching the topic for the first time, the concepts of the monkey mind and gator brain are compelling, since they demonstrate that our current methods of thinking avoid risk and most often simply react to threats or patterns. The book starts to get really interesting in the fourth chapter, which deals with resisting the urge to quickly arrive at an answer. Instead, the book encourages us to "Stay with the Question". In his approach, Hurson sucks us in, peeling the onion a little at a time and getting agreement, till we are in violent agreement that we must change drastically. Then he rolls out section three of his book, which outlines a process for creative and innovative thinking, supported by a number of simple but powerful tools.

The phases describe a method to generate better ideas, use some divergent then convergent thinking to stretch them, then move on to evaluate and determine which ideas should be considered for evaluation. What I also like is that he adds a step for deciding actions and assigning resources. Too often we get excited about selecting ideas for further investigation without determining and identifying the resources and plans necessary for the critical next steps. Along this process he introduces a number of tools: the I-cube or the C-5 or the DRIVE model, all of which are relatively easy to use and bring shape and focus around thinking and decision making that traditionally has been very subjective.

Related Information:
In love with your products more than your customers?
Using the wrong set of 5 whys in problem solving
SALES PDCA Framework for Lean Sales and Marketing
If all of us need to be marketers, what’s the framework?

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Categories : A3, Product Innovation
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This is part 1 of a 5 part afternoon series depicting the mind maps that I have created on the books of Patrick Lencioni. His website and company, The Table Group offers additional information on these subjects.

This mind map was constructed during the listening of the book, The Four Obsessions of an Extraordinary Executive: A Leadership Fable where the author explains how healthy companies can make themselves smarter, but unhealthy organizations squander intellectual advantage through infighting and cross-purposes.

Related Information:
Virtual Organizations will change the Org chart
Allowing Individual Kaizen is Essentially Respect for People.
Continuous Improvement Sales and Marketing Toolset
Best way to prototype your Value Proposition

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The Friday Video Series with Dr. Michael Balle, the Gemba Coach at the Lean Enterprise Institute recently competed a two month long series on Kaizen. I have included the entire audio of the conversation as a podcast. Even if you have watched the videos I think you will find it worthwhile.


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Download Podcast: Click and choose options: Dr. Balle on Kaizen or go to the Business901 iTunes Store

Dr. Balle is a multiple Shingo Prize winner as an author of the The Gold Mine and The Lean Manager. His newest Shingo Prize was on the adaption of The Gold Mine: A Novel of Lean Turnaround to an audiobook that features performances by multiple readers who bring its realistic business story and characters to life.

Dr. Michael Balle is the Gemba Coach at the Lean Enterprise Institute

Related Information:
SALES PDCA Framework for Lean Sales and Marketing
Continuous Improvement, The Toyota Way
Marketing with PDCA eBook released on Business901 Website
Lean is not a revolution, Lean is solve one thing and prove one thing!

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Categories : Kaizen, PDCA
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