Archive for Manufacturers
Systemizing the transfer of knowledge at the execution level
Posted by: | CommentsThis is part of my blog series on using the principles of Demand Drive MRP and its five primary components. I would recommend reading the blog posts in order for better understanding:
- Is Orlicky’s MRP relevant today? Think DDMRP
- What Sales and Marketing can learn from Demand Driven Manufacturing
- Positioning your organization to learn from your customers
- Profiling the customer by knowledge gaps
- Dynamic Buffer: Think Self-organized Teams
This particular blog focuses around Demand-Driven Planning or in the marketing sense, systemizing the transfer of knowledge at the execution level.
As discussed earlier in this book, the world of push and promote is dead. The holdovers of that era, both rules and tools, must be stripped away, greatly changed or enhanced, or completely reconstructed. Instead of making things too complex or too simple, it is time to define a planning suite of rules that meet at least two requirements. First is to take advantage of the sheer computational power of today’s hardware and software. Second is to take advantage of the new demand-driven approaches. When these two elements are combined, then there is the best of both worlds: relevant approaches and tools for the way the world works today and system that promotes better and quicker decision- and actions at the planning and execution levels
The above is from the Orlicky’s Material Requirements Planning 3/E. written by my recent podcast (Is Orlicky’s MRP relevant today? Think DDMRP) guest Carol Ptak and Chad Smith of the Demand Driven Institute.
Even in the marketing sense the two requirements outline by the authors make a great deal of sense. The new set of rules computational power have given us metric after metric to analyze, distribute and even sense the marketplace. What we have not done very well is understand how to use them in a productive manner. We have even created demand-driven approaches, (outlined in the previous blogs in this series) that allow the empowerment of teams at the execution level. How do you create a plan around this? It seems on one hand that we have metrics but on the other we empower teams to do whatever they want. 
In traditional planning, we do little except set targets for where we want to go and then create the plans around them. We may go ask sales and even customers some projections but the planning exercise typically turns into something like we want to increase revenue by 10% and how are we going to do that. In addition most sales cycle’s evaluations are built around either how quickly we can accelerate the process through the funnel or how we can increase prospects by stuffing more into it.
Using the ideas created through Demand Drive planning, we could start with a more definable solution based on our knowledge gaps and the high, medium, low touch points that a customer requires (Ref: Profiling the customer by knowledge gaps) in our prime markets. Planning then takes on real meaning as no longer are we taking an arbitrary set of numbers but instead real action on how we can improve in our buyer relationships.
Our planning though must be customer centric versus prospect based. Your core customer may need high or low touches and you may not have a relationship where you are striving for anything except best price. It is where you are, not where you want to be. But what you have just done is defined a performance gap in sales and marketing performance that you can develop a plan around. As you review it, you will look to other similar and dissimilar customers to combine or create their own lanes and supporting processes.
Our data selection should be defined in a micro and macro level. I would encourage that the micro level data be set up to rather autonomous, simple and very easily understood by the team. However, the most important data would be contained in the visual task or Kanban board. At the macro level this information can be mollified and monitored but it takes a strict discipline to allow the team to continue to work autonomously. Should that information be shared outside of scheduled meetings? I would if it is tactical in nature but only through the team coordinator. Adding data to the routine either at the micro or macro level should be decided upon at the monthly strategic session and that discussion should be centered around what we are not using as much as what we want to add. The addition of more metrics or data collection should always be subordinated to whether it increases your organizations ability to share and create knowledge with your customer.
What is Demand Driven Material Requirements Planning (DDMRP)?
Demand Driven Material Requirements Planning is an innovative multi-echelon pull methodology to plan inventories and materials. It enables a company to build more closely to actual market requirements and promotes better and quicker decisions and actions at the planning and execution level.
Accomplished Innovator creates an Open Innovation Incubator
Posted by: | CommentsRazi Imam founder of 113 Industries was on the Business901podcast Empower yourself before the Team. We discussed a powerful motivational philosophy highlighted in Razi’s new book Driven: A How-to Strategy for Unlocking Your Greatest Potential.

Before the podcast we had discussed his new company, 113 Industries, an industry-driven business incubator focusing on helping breakthrough discoveries become viable commercial products. a complete description is in this brochure High-Speed Open Innovation Brochure. In this podcast, we discussed this startup which I found to be a great tutorial for articulating the customer’s problem that he is solving.
Download Podcast: Click and choose options: Open Innovation or go to the Business901 iTunes Store
Razi is not a stranger to startups. He is the founder of a fast growing software company called Landslide Technologies that is receiving rave reviews from customers, analysts and press. This company has been named ‘visionary’ three years in row by the lead leading analyst firm – The Gartner Group.
Related Information:
Power of Check = The Pivot in PDCA
Steve Blank on the Lean Startup at Ann Arbor
The Strategy of the Fighter Pilot Revisited
Dealing with uncertainty in the Lean Startup
Wilson Training to introduce new iQuality Training Programs at SWIMAQ
Posted by: | CommentsPartnering with IWCC on customized Adult Learning programs
At the upcoming Southwest Iowa Manufacturers Alliance for Quality program Steven Wilson of WCTS, Inc. will be discussing how partnering with IWCC on customized programs for Quality and Six-Sigma can provide dramatic results for your business. The program will be held from 9:30AM to 2:30PM on Tuesday, May 24, 2011 and will be held at the Iowa Western Community College, Council Bluffs Campus.
Steve will address specific issues on why many people shy away from quality or continuous improvement programs and as a result, they are unable to see the direct benefits of it. He will also outline and introduce the latest adult learning training methods and how the training is adapted to the organization.
Steve commented on the training, “Too often, training programs are not utilized when employees get back to work. Based on my twenty years of assisting organizations and individuals improve quality through training, I have identified several components that will encourage employees and their organizations to change and use these new skills. Under the title of iQuality Academy, I have moved our training programs from tactical learning and acquiring new skills to providing the path from training to improved business performance.”
Southwest Iowa Manufacturers Alliance for Quality program will also include presentations on:
- Non-Destructive Evaluation update/hands-on demo)
- Iowa’s National Career Readiness Certificate
- CIRAS update
- Technology Commercialization
- Plant Tour: SIRE Ethanol, LLC
The Iowa Western Community College College offers instruction in career education, adult and continuing education and the first two years of college and university study. Iowa Western exists to serve the needs of adults who can benefit from further education and guidance, whether by specially designed occupational programs, pre-professional college transfer programs or adult education. The Council Bluffs Campus, which includes the college administrative offices, is situated on a 282 acre site located 2 ½ miles northeast of the Council Bluffs business district.
Steven C. Wilson founded Wilson Consulting and Training Services, Inc (WCTS, Inc) as a process improvement consulting firm. Wilson has over 20 years of experience applying quality improvement tools, methodologies, and principles in a variety of industries that include automotive, healthcare, logistics, distribution, education, and numerous manufacturing venues. He has dedicated himself to the cause by training/coaching over 500 Six Sigma practitioners in over 70 companies with an emphasis on getting results. Wilson possesses a very engaging style of leadership, training and consulting, and provides an experienced eye for companies on the road to organizational improvement.
Related Information:
Best in Market
A Gemba Talk with Womack on Lean
Kaizen
Lean is not a revolution, Lean is solve one thing and prove one thing!
Servant Leadership in the Toyota Culture
Posted by: | CommentsLast week, I had a chance to attend Lean Frontiers’ workshop on The Role of Leadership in Creating a Sustainable Lean Culture. The course demonstrated the role of leadership in connecting and simultaneously developing the “Product” and the “People” Value Streams in an organization. In a lean implementation this really sets the foundation for a sustainable lean culture.
The Presenter was Mike Hoseus, the Executive Director for the Center for Quality People & Organizations (CQPO). Mike was a corporate leader for 13 years at Toyota Motor Manufacturing’s Georgetown, Kentucky, plant both in Human Resources and Manufacturing. CQPO is an organization developed in 1999 as a vision of Toyota Motor Manufacturing to share Lean Quality philosophy and human resource practices with education, business, and community organizations. Mike is the co-author with Dr. Jeffery Liker (Author of The Toyota Way ) of Toyota Culture: The Heart and Soul of the Toyota Way
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In Mike’s presentation, he discussed the idea of Servant Leadership which does not mean that they hand over the reins of the company to self-directed work teams but rather develop a culture which can effectively delegate to and trust teams to produce excellent results. Another insight was the ineffectiveness of a leader the further they are away from the value stream.
Lean Frontiers the host of the event, provides high-quality, laser-focused events aimed at integrating organizational silos in support of the lean enterprise. These focused events provide an ideal venue for like-minded professionals to explore the common issues they face in supporting lean. They will be hosting the upcoming Lean Sales & Marketing Summit this July.
Related Information:
Four Star General on Leadership–Listen, Learn…
Should you Manage your Organization with Agile Techniques?
Your Value Network Participants; Who are they?
What you can Learn from the Military on Cadence











